Laser alignment tools ensure that two coupled shafts align, providing for a correct machining operation. While many companies are still relying on older technology and traditional aligning methods, a growing number are finding that using this newer laser approach is reliable and accurate, effectively preventing costly downtime from avoidable breakdowns.
In addition, high-end laser alignment tools allow expansion in the types of measurements possible. Let’s take a quick look at reasons for switching to laser alignment tools and why they work so well over classic methods.
Speed and Accuracy
Depending on the experience and skill of the operator, laser alignment is up to ten times faster than traditional dial gauges and straight edge methods. Laser is also proven to be one hundred percent more accurate. Lasers will also measure down to 0.001mm, unlike the average dial set-up.
Reliable and Easy to Use
The successful outcome of using older aligning technology relies on the operator’s extensive experience and ability to perform potentially intricate calculations. Also, with dial gauge fixtures that consistently drop slightly, the accuracy of display values is compromised.
Laser alignment boasts a quick set-up and is straightforward for anyone to use without the need for extensive training, due in part to features like the wireless display unit. Errors such as bar sag, faulty dial bars, and clamp set-up errors no longer come into play when using laser technology.
The beauty of today’s laser alignment tools is that they check for three types of alignment that can wreak havoc on machinery. They include Parallel Misalignment, Parallel misalignment, and Angular misalignment.
On-the-Spot Reporting
Laser alignment systems provide operators with instantaneous, computerized reporting in a PDF format, directly from the instrument. The software observes and reports a range of targets and tolerances, making interpretation straightforward. The ability to document readings before and after alignment allows for better machine control and accuracy.
Reports and results are viewed on a touch-free, high-resolution digital screen, eradicating the potential errors like sticky dials and low resolution experienced with traditional technology.
Safety and Damage Prevention
Another benefit of investing in a laser alignment tool is its ability to recognize structural weakness in foundations that can lead to costly machinery damage.
Saving on Energy Costs
Machines use far more energy in the long run when not optimally aligned. Using laser alignment equipment provides precise measurements, reducing energy consumption and resulting in measurable cost savings. While misalignment does not necessarily affect motor efficiency, it does create excessive vibration and stress on components, including bearings, seals, couplings, and more. Continual vibration will impact the efficiency and integrity of the machinery.
Misalignment causes over fifty percent of the vibration issues experienced. Laser alignment tools are proven to be a more reliable and effective measurement system and designed for use with today’s modern machinery. The laser system doesn’t require in-depth training for accurate usage and provides consistent results regardless of whom is running the equipment. With its combined speed and accuracy, a laser-based alignment system is very cost-effective, with a return on investment experienced in under several months.
Berry Accurate Machine & Fabrication offers full-range professional services by certified welders and technicians. They are the first step for finding quality solutions within the heavy machinery and petrochemical industries. Request an estimate today.
